Analog Servo Motor Controller / Driver
Cdios 6167

Command / Reply / Event messages V2.0
New or up-date devices are visible marked V2.x 

 

Cdios controller commands  

All CDIOS messages are presented as 8 bytes long. When variable length messages are selected, the part of the message that is not send over the CAN bus is represented in italic/light gray text.


Command code 20h: Set Analog Servo motor configuration

Command

Module ID

Selector

4

5

6

7

8

20h

0 - 15

0

Minimum Speed
(lsb)         (msb)

Maximum Speed
(lsb)         (msb)

 Slope

1

Run Current 0 Forward
End Switch
Reverse
End Switch
0
2 Pulses Per Revolution
(lsb)         (msb)
Hold Auto Zero Slope Profile
3 Positioning Error
(lsb)         (msb)
Gain Factor D Factor 0

Parameter

Range Default Units Description

Minimum Speed

50-2500  50 RPM

RPM is calculated from encoder pulses and the 'Pulses per revolution' parameter. For higher precision with low RPM motors it is advised to set 'Pulses per revolution' lower then the actual value (e.g. 10 times) to get a higher RPM value.

Maximum Speed

50-32000  8000

Slope

1 - 255 10 0.1 S

The time it will take to accelerate from Minimum speed up to Maximum speed (and decelerate to Minimum Speed), 0.1 - 25.5 Seconds
The time will be proportionally shorter when the motor's RPM is changed to an intermediate value.

Run Current

10 - 200

100

0.01A

Set maximum motor current while motor is running, 0.10 - 2.00 A

Forward End Switch

0 - 1

1

 

Enable/disable (1/0) forward end switch checking

Reverse End Switch

0 - 1

1

 

Enable/disable (1/0) reverse end switch checking

Pulses Per Revolution 1 - 10000  500   Defines the pulses per revolution of the encoder input, to calculate the correct RPM
Hold 0 - 1 0   When 1 the device adjusts motor voltage to hold the position after a GOTO position command or the position where the end switch was activated when after a START command with option 2 was executed
AutoZero 0 - 1 0  
0: Device does not Auto Zero the motor position
1: Device sets the motor position to zero every time the Z input is high and the I becomes active
Slope Profile 0 - 1 0   Defines how the motor RPM will change:
0: linear slope
1: sin2 slope
Positioning Error 1 - 10000 100   The allowed error of the motor positioning system.
When in 'Position Tracking Mode' (see start command option 5) this value controls bit 6 of Status3
Gain Factor 1- 255 32   RPM control loop gain.
Higher gain means bigger (faster) response on RPM errors (and possibly more oscillations)
D Factor 0 - 255 32   RPM control loop derivative.
Higher value means greater response on change in RPM to dampen oscillations
 

This command is only valid when the motor is not running.

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply

Module ID

3

4

5

6

7

8

20h

0 - 15

0

0

0

0

0

0

If any error occurs, the current speed settings remain unchanged and an error message is returned

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A0h

0 - 15

0

0

Error Status1

Error Status2

0

0


Parameter

Bit

 Description

Error Status1

0

1 = Motor is running

1

1 = Selector parameter out of range

2

1 = Minimum speed parameter out of range

3

1 = Maximum speed parameter out of range

4

1 = Slope parameter out of range

5 1 = Pulses per revolution parameter out of range
6 1 = Hold parameter out of range
7 1 = Autozero parameter out of range

Error Status2

0 1 = Run current parameter out of range
1 1 = Slope Profile parameter out of range
2 1 = Forward end switch parameter out of range

3

1 = Reverse end switch parameter out of range

4 1 = Positioning Error parameter out of range
5 1 = Gain Factor parameter out of range
 


Command code 20h: Read Analog Servo motor configuration

Command

Module ID

Selector

4

5

6

7

8

20h

0 - 15

80 - 82h

0 0 0 0 0

Normal reply is: 

Repy

Module ID

Selector

4

5

6

7

8

20h

0 - 15

80h

Minimum Speed
(lsb)         (msb)

Maximum Speed
(lsb)         (msb)

 Slope

81h

Run Current

0

Forward
end switch

Reverse
end switch

0

82h Pulses Per Revolution
(lsb)         (msb)
Hold AutoZero Slope Profile
83h Positioning Error
(lsb)         (msb)
Gain Factor D Factor 0
 

Parameter

 Description

All

Same format as in the 'Set Analog Servo motor configuration' command

Possible error message: 

Error

Module ID

3

4

5

6

7

8

A0h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

1

1 = Selector parameter out of range



Command code 21h: Read current position

This command returns the current 32 bits (signed) motor position.

Command

Module ID

Selector

4

5

6

7

8

21h

0 - 15

0 - 1

0

0

0

0

0

 

Parameter

Value

Description

Selector

0

Read current motor position

1 Read latched motor position, latched by the latest SYNC command

 

Reply

Module ID

3

4

5

6

7

8

21h

0 - 15

0

(lsb)

    (msb)

0

Motor position

Parameter

Value

Description

Motor Position

32 bits-
long-int

This command returns the 32 bits (signed) motor position

 

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A1h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

0

1 = Selector parameter out of range

  


Command code 22h: Set position

This command sets the current 32 bits (signed) motor position.

 

Command

Module ID

3

4

5

6

7

8

22h

0 - 15

0

(lsb)

    (msb)

0

motor position

This command is only valid when the motor is not running.

Allowable range for motor position: -2147483648 up to 2147483647

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply

Module ID

3

4

5

6

7

8

22h

0 - 15

0

0

0

0

0

0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A2h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

0

1 = Motor is running

  


Command code 23h: Goto position

This command causes the motor to move to the given 32 bits (signed) motor position.
 

Command

Module ID

3

4

5

6

7

8

23h

0 - 15

Selector

(lsb)

    (msb)

0

motor position or amount of steps

This command is only valid when the motor is not running.

 

Parameter

Bit

 Description

Selector

0

Move motor absolute to the given position

1

Write position into internal latch, motor will move after SYNC command (note 1)

When a SYNC pulse is received without prior reception of the goto command with selector = 1, the motor state remains unchanged.

2

Move motor relative, motor moves forward when given amount of steps is positive.
New motor position is calculated by adding the amount of steps to the current position, as long this is in the motor position range of -2147483648 up to 2147483647 (motor will move to the limit)

3

Write relative position into internal latch, motor will move after SYNC command (note 1)

When a SYNC pulse is received without prior reception of the goto command with selector = 3, the motor state remains unchanged.


Parameter

Value

 Description

Motor Position

32 bits-
long-int

Allowable range: -2147483648 up to 2147483647

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply

Module ID

3

4

5

6

7

8

23h

0 - 15

0

0

0

0

0

0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A3h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

0

1 = Motor is running

1

1 = Emergency stop or watchdog status active (note 2)

2

1 = Selector parameter out of range

  


Command code 24h: Start

This command is used to control the motor motion 'manually'
Do not combine this command with the 'goto position' command.

 

Command

Module ID

3

4

5

6

7

8

24h

0 - 15

Selector

Direction

Option

MotorSpeed
(lsb)             (msb)

0

This command is only valid when the motor is not running.

 

Parameter

Value

 Description

Selector

0

Motor starts directly according to 'Direction' and 'Option'

1

Motor starts after SYNC command (note 1)

Direction

0

Motor starts in Forward direction, if forward end switch is inactive or forward end switch checking is disabled

1

Motor starts in Reverse direction, if reverse end switch is inactive or reverse end switch checking is disabled

Option

0

Motor starts and remains at minimum speed

1

Motor starts at minimum speed and accelerates to maximum speed
This option is allowed to be given when the motor already was started with option 0, however, direction has to be the same.

2

Motor starts and remains at minimum speed until the forward (when direction if forward) or reverse (when direction is reverse) end switch is activated, even if end switch checking is disabled.
The motor will run a bit further after the endswitch was activated. By setting the Hold parameter (command 20h) to 1 (before the START command is given), the motor will be moved to the position where the endswitch became active

3 Motor will accelerate / decellerate from its current speed to the selected motor speed.
  • MotorSpeed is zero; the motor will stop
  • MotorSpeed < minimum speed; minimum speed is used
  • MotorSpeed > maximum speed, maximum speed is used

This option is not allowed to be given when the motor was already started with option 2 or the motor is performing a GOTO operation.
Otherwise it can be given at any time.

4 Motor starts and remains at minimum speed until the I (index) input becomes active. The motor position is set to zero.

The motor will run a bit further after the I input became active.
By setting the Hold parameter (command 20h) to 1 (before the START command is given), the motor will be moved to the zero position.

MotorSpeed

0 - 30000

Target MotorSpeed (Option = 3)

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply

Module ID

3

4

5

6

7

8

24h

0 - 15

0

0

0

0

0

0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A4h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

0

1 = Motor is running

1

1 = Emergency stop or watchdog status active (note 2)

2

1 = Motor is running in opposite direction

3

1 = Selector parameter out of range

4

1 = Direction parameter out of range

5

1 = Option parameter out of range

6 1 = End switch active, cannot start
7 1 = MotorSpeed parameter out of range, only checked if Option = 3
  


Command code 25h: Stop

This command is used to control the motor motion 'manually'
This command can be used to abort a still executing 'goto position' command (Option = 1).

 

Command

Module ID

3

4

5

6

7

8

25h

0 - 15

Selector

Option

0

0

0

0


Parameter

Value

 Description

Selector

0

Stop command is executed immediately

1

Stop command is latched and executed after receiving SYNC command (note 1)

Option

0

Motor decelerates to minimum speed and remains at minimum speed

1

Motor decelerates to minimum speed and then stops

This option also stops the motor when is was started with a goto command.

2

reserved

3

Release emergency stop condition, the emergency stop input has to be inactive (note 2).


 Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply

Module ID

3

4

5

6

7

8

25h

0 - 15

0

0

0

0

0

0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error

Module ID

3

4

5

6

7

8

A5h

0 - 15

0

0

Error Status

0

0

0

 

Parameter

Bit

 Description

Error Status

0

1 = Motor is running (when option 2 selected)

1

1 = Emergency stop or watchdog status active (note 2)

2

1 = Motor is not running (when option 0 or 1 selected)

3

1 = Selector parameter out of range

4

1 = Option parameter out of range

 


Command code 26h: Read motor status

This commands reads the internal motor controller module status

 

Command

Module ID

Selector

4

5

6

7

8

26h

0 - 15

0 - 1

0

0

0

0

0

 

Reply

Module ID

Selector

4

5

6

7

8

26h

0 - 15

0

Status 1

Status 2

Status 3 0

0

1 MotorSpeed
(lsb)              (msb)
Motor Current Heatsink Temperature 0
 

Parameter

Bit / value

 Description

Status1

0

1 = Motor is running forward

1

1 = Motor is running reverse

2

1 = Motor is running until end switch found

3

1 = Motor is running at minimum speed

4

1 = Motor is running at maximum speed

5

1 = Motor is accelerating

6

1 = Motor is decelerating

7

1 = Goto command is being executed

Status2

0

1 = Forward end switch active

1

1 = Reverse end switch active

2

1 = Emergency stop input is active (note 2)

3

1 = Motor was stopped by an active and enabled forward end switch,
These status bit will be cleared by a start command

4

1 = Motor was stopped by an active and enabled reverse end switch,
These status bit will be cleared by a start command

5

1 = Motor was stopped by an active emergency stop input
This status bit can only be cleared by a stop command with option 3, 'Goto' , 'Start' and other 'Stop' commands return an error is this bit is set.

6 1 = Motor was stopped by 0.5 second 'watchdog' time-out.
The Cdios controller checks the 6167 with a short interval, when this fails, the 6167 performs an emergency stop...
This status bit can only be cleared by a stop command with option 3, 'Goto' , 'Start' and other 'Stop' commands return an error is this bit is set.
Status3 0 1 = Motor position was set to zero by I input (start command) or Z and I inputs (AutoZero)
This status bit can only become one when Mode = 0 and (AutoZero = 1 or a Start command with option 4 was given).
This status bit will be automatically cleared when the status is read (note).
1 1 = Heatsink temperature too high (note)
2 1 = Motor does not run and uses no current (probably not connected)
3 1 = Motor does not run but uses current (probably blocked or encoder defect)
4 1 = Motor runs in opposite direction (+ and - terminals should be changed).
When this happens, the motor stops with an emergency stop, to clear this status a STOP command with option=3 has to be given.
5 1 = Encoder input frequency is too high, pulses may be missed
Motor Speed 0 - 30000 The actual motor speed, value depends on the Pulses Per Revolution setting
Motor Current 0 - 255 Measured motor current, resolution is 0.01A
Heatsink Temperature 0 - 100 Heatsink temperature in ºC, bit 1 of Status3 will be high when Heatsink Temperature > 81ºC (note)
 


Command code 27h: Set event on motor status change mask

This commands defines the motor controller status bits to scan for change.

 

Command

Module ID

3

4

5

6

7

8

27h

0 - 15

0

Mask1

Mask2

Mask3

0

0


Parameter

Bit

 Description

Mask1

0

1 = enable bit 0 of the status 1 byte

until

1 = enable ...

7

1 = enable bit 7 of the status 1 byte

Mask2

0

1 = enable bit 0 of the status 2 byte

until

1 = enable ...

7

1 = enable bit 7 of the status 2 byte

Mask3

0

1 = enable bit 0 of the status 3 byte

until

1 = enable ...

7

1 = enable bit 7 of the status 3 byte

At power on or reset, the internal masks are cleared.

Confirmation reply message (suppressed when 'Confirm' is 0): 

 

Reply

Module ID

3

4

5

6

7

8

27h

0 - 15

0

0

0

0

0

0

 


Command code 27h: Read event on motor status change mask

This command reads back the motor controller status bits to scan for change.

 

Command

Module ID

Selector

4

5

6

7

8

27h

0 - 15

80h

0

0

0

0

0


Normal reply:

 

Reply

Module ID

Selector

4

5

6

7

8

27h

0 - 15

80h

Mask1

Mask2

Mask3

0

0

 

Parameter

 Description

All

Same format as in the 'Set event on motor status change mask' command

Possible error message: 

Error

Module ID

3

4

5

6

7

8

A7h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error Status

0

1 = Selector parameter out of range



Command code 05h: Store configuration

This command stores the current or the default I/O module configuration into internal EEPROM memory.
The configuration is restored from this memory after power on or a reset command.

Command

Module ID

3

4

5

6

7

8

05h

0 - 15

Selector

43h

44h

53h

0

0


Parameter

Value

 Description

Selector

0

Store current configuration

1

Change configuration into default and then store it.

The internal EEPROM erasing / programming takes 120 up to 250 milliseconds, then the reply message is send.

The confirmation reply message for this command is NEVER SUPPRESSED.

Reply

Module ID

3

4

5

6

7

8

05h

0 - 15

0

0

0

0

0

0


 Possible error message:

 

Error

Module ID

3

4

5

6

7

8

85h

0 - 15

0

0

Error Status

0

0

0


Parameter

Bit

 Description

Error status

0

1 =  Selector parameter out of range

1 1 = 'password' bytes 4-6 in command are not equal to 43h,44h,53h
2 1 = Configuration EEPROM programming error
 


Events

If an enabled motor status bit changes state, a read motor status event message is sent:

 

Event

Module ID

3

4

5

6

7

8

66h

0 - 15

0

Status1

Status2

Status3

0

0


Parameter

Bit

 Description

Status1

0

1 = Motor is running forward

1

1 = Motor is running reverse

2

1 = Motor is running until end switch found

3

1 = Motor is running at minimum speed

4

1 = Motor is running at maximum speed

5

1 = Motor is accelerating

6

1 = Motor is decelerating

7

1 = Goto command is being executed

Status2

0

1 = Forward end switch active

1

1 = Reverse end switch active

2

1 = Emergency stop input is active (note 2)

3

1 = Motor was stopped by an active and enabled forward end switch,
These status bit will be cleared by a start command

4

1 = Motor was stopped by an active and enabled reverse end switch,
These status bit will be cleared by a start command

5

1 = Motor was stopped by an active emergency stop input
This status bit can only be cleared by a stop command with option 3, 'Goto' , 'Start' and other 'Stop' commands return an error is this bit is set.

6 1 = Motor was stopped by 0.5 second 'watchdog' time-out.
The Cdios controller checks the 6167 with a short interval, when this fails, the 6167 performs an emergency stop...
This status bit can only be cleared by a stop command with option 3, 'Goto' , 'Start' and other 'Stop' commands return an error is this bit is set.
Status3 0 1 = Motor position was set to zero by I input (start command) or Z and I inputs (AutoZero)
This status bit can only become one when Mode = 0 and (AutoZero = 1 or a Start command with option 4 was given).
This status bit will be automatically cleared when the status is read (note).
1 1 = Heatsink temperature too high (note).
2 1 = Motor does not run and uses no current (probably not connected)
3 1 = Motor does not run but uses current (probably blocked or encoder defect)
4 1 = Motor runs in opposite direction (+ and - terminals should be changed).
When this happens, the motor stops with an emergency stop, to clear this status a STOP command with option=3 has to be given.
5 1 = Encoder input frequency is too high, pulses may be missed
 

 All status data is given in two bytes, so the application has to find out itself which status actually changed.


Calibration

The 6167 is calibrated by CD Systems before delivery.

All calibration values are stored in the internal calibration FLASH EEPROM.

Calibration commands and protocol are described in 6167-calibration.


Note 1: Any latched command (still waiting for SYNC) will be cleared when:
  • A 'goto', 'start' or 'stop' command is given with a selector value of 0
  • A 'set position' command is given
Note 2: Whenever the emergency stop input is active or a watchdog time-out occurs, the emergency status (status2 bit 5) is set and the motor is stopped.

This condition can only be cleared by sending a 'stop' command with option 3

 

Note 3: The auto-clear mechanism of Status3 bit 0 depends on if and how an event is enabled:
Action Event enabled
(Mask3, bit 0)
Status 3, bit 0
auto-cleared
Read Status with command 26h 0 yes
1 no
Event send by controller (event checking /
COS handling must be on)
0 no
1 yes
 

Note 4:

 

When the heatsink temperature becomes higher then 85°C, the motor speed will slowly be limited until the heatsink cools.


Home