Cdios Controller Commands  |  Cdios Firmware Page

6167 Cdios Module V2.1  |  6167 Cdios Module V2.2  |  6167 Cdios Module V2.5

Addition to V2.5:

• Amplifier dissipation limiter built into software, to prevent the amplifiers generating too much heat when the motor is blocked or the load is too heavy during acceleration (note).
  No user accessible status or configuration is added for this function.

All CDIOS messages are presented as 8 bytes long. When variable length messages are selected, the part of the message that is not send over the CAN bus is represented in italic/light gray text.

All multibyte (16 / 32 bits) parameters are placed in the messages with the LSB first (little endian)

All data set with this command is stored in EEPROM after the 'Store Configuration Command', becoming the new power on default.

This command is only valid when the motor is not running.

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply	Module ID	3	4	5	6	7	8
20h	0 - 15	0	0	0	0	0	0

If any error occurs, the current speed settings remain unchanged and an error message is returned

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A0h	0 - 15	0	0	Error Status1	Error Status2	0	0

Parameter	Bit	Description
Error Status1	0	1 = Motor is running: When motor is running, only configuration commands with selector value 1, 3 or 5 are allowed
	1	1 = Selector parameter out of range
	2	1 = Seek speed parameter out of range
	3	1 = Maximum speed parameter out of range
	4	1 = Slope parameter out of range
	5	1 = Pulses per revolution parameter out of range
	6	1 = Hold On Enable parameter out of range
	7	1 = Auto zero parameter out of range
Error Status2	0	1 = Run current parameter out of range
	1	1 = Slope Profile parameter out of range
	2	1 = Forward end switch parameter out of range
	3	1 = Reverse end switch parameter out of range
	4	1 = Positioning Error parameter out of range
	5	1 = P Factor or HP Factor parameter out of range
	6	1 = Failsafe parameter out of range
	7	1 = Traject configuration parameter out of range (Length or Speed)

 

Possible error message: 

This command returns the current 32 bits (signed) motor position.

Command	Module ID	Selector	4	5	6	7	8
21h	0 - 15	0 - 2	0	0	0	0	0

 

Parameter	Value	Description
Selector	0	Read current motor position
	1	Read latched motor position, latched by the latest SYNC command
	2	Read current set point (e.g. latest GOTO position / endpoint of traject)

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A1h	0 - 15	0	0	Error Status	0	0	0

Parameter	Bit	Description
Error Status	0	1 = Selector parameter out of range

  

Command code 22h: Set position

This command sets the current 32 bits (signed) motor position and the current set point.

 

Command	Module ID	3	4	5	6	7	8
22h	0 - 15	0	motor position				0

This command is only valid when the motor is not running.

Allowable range for motor position: -2147483648 up to 2147483647

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply	Module ID	3	4	5	6	7	8
22h	0 - 15	0	0	0	0	0	0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A2h	0 - 15	0	0	Error Status	0	0	0

Parameter	Bit	Description
Error Status	0	1 = Motor is running

  

This command causes the motor to move to the given 32 bits (signed) motor position, starts a traject or sets the motor speed for the next goto command
 

Command	Module ID	Selector	4	5	6	7	8
23h	0 - 15	0 - 5	Motor position or amount of steps				0
		6 - 7	Traject	0	0	0	0
		8	Next GOTO Speed		0	0	0
		9	Next speed change absolute motor position				0
		10	Change GOTO Speed		0	0	0

This command is only valid when the motor is not running.

 

Parameter	Bit	Description
Selector	0	Move motor absolute to the given position
	1	Write position into internal latch, motor will move after SYNC command (note 1) When a SYNC pulse is received without prior reception of the goto command with selector = 1, the motor state remains unchanged.
	2	Move motor relative, motor moves forward when given amount of steps is positive. New motor position is calculated by adding the amount of steps to the current position, as long this is in the motor position range of -2147483648 up to 2147483647 (motor will move to the limit)
	3	Write relative position into internal latch, motor will move after SYNC command (note 1) When a SYNC pulse is received without prior reception of the goto command with selector = 3, the motor state remains unchanged.
	4	Move motor relative, motor moves forward when given amount of steps is positive. New motor position is calculated by adding the amount of steps to the current set point (e.g. last GOTO position) position, as long this is in the motor position range of -2147483648 up to 2147483647 (motor will move to the limit)
	5	Write set point relative position into internal latch, motor will move after SYNC command (note 1) When a SYNC pulse is received without prior reception of the goto command with selector = 3, the motor state remains unchanged.
	6	Starts the execution of traject 0/1
	7	Starts the execution of traject 0/1, after the SYNC command (note 1)
	8	Sets the maximum speed for the next GOTO command.
	9	Sets the absolute motor position to change the motor speed. When an interruptible GOTO is running; - send a new GOTO speed with selector = 8. - send a speed change position with selector is 9. When this command is given and the current motor position is beyond the given speed change position (command given too late), the speed is changed immediately. In fact this is a subset of the internal traject function. This command is illegal when a traject is running or NO interruptible GOTO is running
	10	Immediately changes the motor speed of a running GOTO. This command is illegal when a traject is running or NO interruptible GOTO is running
Parameter	Range	Description
Motor Position	-2147483648 up to 2147483647	32 bits long integer
Traject	0 - 1	Defines the traject number to use
Speed	0 - 32767	Sets the maximum speed for the next GOTO command. This speed is checked against and clamped to the configured maximum speed. When the speed is zero, the configured maximum speed is used. After power on or reset, the speed is set to zero.

When 'Slope Profile' is zero, GOTO commands can be interrupted by other goto commands to change the speed or direction...
Change the motor speed while a GOTO command is executing can be done in 3 ways;

1. Send the new speed with selector = 10
2. Preset the new speed with selector = 8 and set the motor position to start the change with selector = 9
3. Preset the new speed with selector = 8 and resend the GOTO command (with same or other GOTO position).

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply	Module ID	3	4	5	6	7	8
23h	0 - 15	0	0	0	0	0	0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A3h	0 - 15	0	0	Error Status	0	0	0

Parameter	Bit	Description
Error Status	0	1 = Motor is running When the motor is running, a TRAJECT cannot be started and a GOTO command or speed change cannot be given when: Slope Profile = 1 Traject is started Motor was started with a START command
	1	1 = Emergency stop, power failure or watchdog status active (note 2)
	2	1 = Selector parameter out of range
	3	1 = Traject parameter out of range
	4	1 = Speed parameter out of range
	5	1 = No GOTO running
	6	1 = Traject cannot start, slope profile = 1
	7	1 = Motor is not enabled

  

Command code 24h: Start

This command is used to control the motor motion 'manually'
Do not combine this command with the 'goto position' command.

After a start command the Hold status (status 4 bit 2) will be zero

 

Command	Module ID	3	4	5	6	7	8
24h	0 - 15	Selector	Direction	Option	Motor Speed		0

This command is only valid when the motor is not running.

 

Parameter	Value	Description
Selector	0	Motor starts directly according to 'Direction' and 'Option'
	1	Motor starts after SYNC command (note 1)
Direction	0	Motor starts in Forward direction, if forward end switch is inactive or forward end switch checking is disabled
	1	Motor starts in Reverse direction, if reverse end switch is inactive or reverse end switch checking is disabled
Option	0	Motor starts and remains at seek speed
	1	Motor starts and accelerates to maximum speed This option is allowed to be given when the motor already was started with option 0, however, direction has to be the same.
	2	Motor starts and remains at seek speed until the forward (when direction if forward) or reverse (when direction is reverse) end switch is activated, even if end switch checking is disabled. The motor will run a bit further after the end switch was activated.
	3	Motor will accelerate / decelerate from its current speed to the selected motor speed. Motor Speed is zero; the motor will stop Motor Speed < 50; 50 is used Motor Speed > maximum speed, maximum speed is used This option is not allowed to be given when the motor was already started with option 2 or the motor is performing a GOTO operation. Otherwise it can be given at any time.
	4	Motor starts and remains at seek speed until the I (index) input becomes active. The motor position is set to zero. The motor probably will run a bit further after the I input became active.
	5	Enable the motor (it may run from now on). The current position will be transferred to the set point. When 'Hold On Enable' is set to 1, the motor position will be hold on the set point after this.
	6	Motor starts and remains at seek speed until the I (index) and the Z (Zero) input are active. The motor position is set to zero. The motor probably will run a bit further after the inputs became active.
Motor Speed	0 - 32767	Target Motor Speed (Option = 3)

Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply	Module ID	3	4	5	6	7	8
24h	0 - 15	0	0	0	0	0	0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A4h	0 - 15	0	0	Error Status1	Error Status2	0	0

Parameter	Bit	Description
Error Status1	0	1 = Motor is running
	1	1 = Emergency stop,  watchdog status active or still motor power failure (note 2)
	2	1 = Motor is running in opposite direction
	3	1 = Selector parameter out of range
	4	1 = Direction parameter out of range
	5	1 = Option parameter out of range
	6	1 = End switch active, cannot start
	7	1 = Motor Speed parameter out of range, only checked if Option = 3
Error Status2	0 -6	reserved
	7	1 = Motor is not enabled

  

This command is used to control the motor motion 'manually'
This command can be used to abort a still executing 'goto position' command (Option = 1 or 2).

 

Command	Module ID	3	4	5	6	7	8
25h	0 - 15	Selector	Option	0	0	0	0

Parameter	Value	Description
Selector	0	Stop command is executed immediately
	1	Stop command is latched and executed after receiving SYNC command (note 1)
Option	0	Motor decelerates to seek speed and remains at seek speed
	1	Motor decelerates and then stops. The current position will be transferred to the set point. When the 'Hold on Enable' configuration is 1, the motor will be hold at that position. This option also stops the motor when is was started with a goto command, the motor always will be held at the set point
	2	Fast stop. The current position will be transferred to the set point. When the 'Hold on Enable' configuration is 1, the motor will be hold at that position. This option also stops the motor when is was started with a goto command, the motor always will be held at the set point
	3	Reserved
	4	Clear Hold status (status 4 bit 2). The motor is not held at the set point any more.
	5	Disable the motor, it may not run anymore. If it's running it does a fast stop... The Hold status is also cleared.

 Confirmation reply message (suppressed when 'Confirm' is 0):

 

Reply	Module ID	3	4	5	6	7	8
25h	0 - 15	0	0	0	0	0	0

If any error occurs, the current setting remains unchanged and an error message is returned

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A5h	0 - 15	0	0	Error Status	0	0	0

 

Parameter	Bit	Description
Error Status	0	1 = Motor is running (when option 4 selected)
	1	1 = Emergency stop or power failure status active (note 2)
	2	1 = Motor is not running (when option 0,1 or 2 selected)
	3	1 = Selector parameter out of range
	4	1 = Option parameter out of range
	5 - 6	reserved
	7	1 = Motor is not enabled

 

This commands reads the internal motor controller module status

 

Command	Module ID	Selector	4	5	6	7	8
26h	0 - 15	0 - 2	0	0	0	0	0

 

Reply	Module ID	Selector	4	5	6	7	8
26h	0 - 15	0	Status 1	Status 2	Status 3	Status 4	0
		1	Motor Speed		Motor Current	Heatsink Temperature	0
		2	Motor Speed		RPM Error		0

 

Parameter	Bit / value	Description
Status 1	0	1 = Motor is running forward
	1	1 = Motor is running reverse
	2	1 = Motor is running until end switch found
	3	Reserved
	4	1 = Motor is running at maximum speed
	5	1 = Motor is accelerating
	6	1 = Motor is decelerating
	7	1 = Goto command is being executed
Status 2	0	1 = Forward end switch active
	1	1 = Reverse end switch active
	2	1 = Emergency stop input is active (note 2)
	3	1 = Motor was stopped by an active and enabled forward end switch, These status bit will be cleared by a start command
	4	1 = Motor was stopped by an active and enabled reverse end switch, These status bit will be cleared by a start command
	5	1 = Motor was stopped by an emergency stop, power failure or watchdog time-out. When this bit is set, the motor will be disabled, so to start again and to clear the emergency stop status,  the user must give a 'Start' command (option = 5) to enable the motor
	6	1 = Motor was stopped by 0.5 second 'watchdog' time-out. The Cdios controller checks the 6167 with a short interval, when this fails, the 6167 performs an emergency stop. This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
	7	1 = Motor was stopped by motor power supply failure. This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
Status 3	0	1 = Motor position was set to zero by I input (start command) or Z and I inputs (Auto Zero). This status bit will be automatically cleared when the status is read (note).
	1	1 = Heat sink temperature too high (note)
	2	1 = Motor does not run When this happens, the motor stops with an emergency stop, to clear this status a START command with option=5 has to be given.
	3	1 = Motor was disabled while it was in holding mode and could not be kept within the error window. (note) This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
	4	1 = Motor runs in opposite direction (+ and - terminals should be changed). When this happens, the motor stops with an emergency stop, to clear this status a START command with option=5 has to be given.
	5	1 = Encoder input frequency is too high, pulses may be missed
	6	1 = Motor current limiting is active (motor current = maximum current). This bit may also become set when heat sink temperature is above 85°C.
	7	1 = Motor is enabled
Status 4	0	1 = Z input active
	1	1 = Power failure active, motor has no power
	2	1 = Hold active, controller keeps motor at the set point
	3	1 = A traject is running (started with a GOTO command)
	4	When a traject is running these bits indicate: b5 b4 Description 0 0 Traject phase 1 running 0 1 Traject phase 2 running 1 0 Traject phase 3 running 1 1 Traject phase 4 running
	5
	6	1 = Motor position is within allowed error range of the most recent GOTO target position (only set when Hold active (Status 4 bit 2) is 1)
	7	1 = Motor position is not initialized, may be incorrect. This bit is set after power on reset or node reset. It is cleared after: - a 'Set Position' command - an auto reset - a position reset caused by a start command with option 2, 4 or 6
Motor Speed	0 - 32767	The actual motor speed, value depends on the Pulses Per Revolution setting
Motor Current	0 - 255	Measured motor current, resolution is 0.01A
Heat sink Temperature	0 - 100	Heat sink temperature in ºC, bit 1 of Status3 will be high when Heat sink Temperature > 81ºC (note)
RPM Error	-32767 - 32767	The difference between the (internal) desired motor speed and the actual motor speed. When RPM Error < 0 the motor runs too slow. When RPM Error > 0 the motor runs too fast . It is normal that this value is a bit negative during acceleration and a bit positive during deceleration.

 

Possible error message:

 

Error	Module ID	3	4	5	6	7	8
A6h	0 - 15	0	0	Error Status	0	0	0

 

Parameter	Bit	Description
Error Status	0	1 = Selector parameter out of range

 

This commands defines the motor controller status bits to scan for change.

All data set with this command is stored in EEPROM after the 'Store Configuration Command', becoming the new power on default.

Command	Module ID	3	4	5	6	7	8
27h	0 - 15	0	Mask 1	Mask 2	Mask 3	Mask 4	Timers

Parameter	Bit	Default	Description
Mask 1	0	0	1 = enable bit 0 of the status 1 byte
	until		1 = enable ...
	7	0	1 = enable bit 7 of the status 1 byte
Mask 2	0	0	1 = enable bit 0 of the status 2 byte
	until		1 = enable ...
	7	0	1 = enable bit 7 of the status 2 byte
Mask 3	0	0	1 = enable bit 0 of the status 3 byte
	until		1 = enable ...
	7	0	1 = enable bit 7 of the status 3 byte
Mask 4	0	0	1 = enable bit 0 of the status 4 byte
	until		1 = enable ...
	7	0	1 = enable bit 7 of the status 4 byte
Timers	0 - 2	0	This value (0-7) determines the 'send current position' interval
	3	0	0 = current position is send on timer interval 1 = current position is send on timer interval only when it was changed
	4 - 6	0	This value (0-7) determines the 'send Motor Speed / RPM Error' interval
	7	0	0 = Motor Speed / RPM Error is send on timer interval 1 = Motor Speed / RPM Error is send on timer interval only when one or both values were changed

 

Timer interval settings:

Value Interval 0 Value is never send 1 3.9 mS 2 7.8 mS 3 15.6 mS 4 31.25 mS 5 62.5 mS 6 125 mS 7 250 mS

Confirmation reply message (suppressed when 'Confirm' is 0): 

 

Reply	Module ID	3	4	5	6	7	8
27h	0 - 15	0	0	0	0	0	0

 

This command reads back the motor controller status bits to scan for change.

 

Command	Module ID	Selector	4	5	6	7	8
27h	0 - 15	80h	0	0	0	0	0

Normal reply:

 

Reply	Module ID	Selector	4	5	6	7	8
27h	0 - 15	80h	Mask 1	Mask 2	Mask 3	Mask 4	Timers

 

Parameter	Description
All	Same format as in the 'Set event on motor status change mask' command

Possible error message: 

This command stores the current or the default I/O module configuration into internal EEPROM memory.
The configuration is restored from this memory after power on or a reset command.

The motor must be disabled when executing this command

The internal EEPROM erasing / programming takes 120 up to 250 milli-seconds, then the reply message is send.
During programming I/O communication with this module is inhibited.

Sending a command will result in a general error message with error code = 8.

The confirmation reply message for this command is NEVER SUPPRESSED.

 Possible error message:

 

Error	Module ID	3	4	5	6	7	8
85h	0 - 15	0	0	Error Status	0	0	0

Parameter	Bit	Description
Error status	0	1 =  Selector parameter out of range
	1	1 = 'password' bytes 4-6 in command are not equal to 43h,44h,53h
	2	1 = Configuration EEPROM programming error
	3	1 = Motor is enabled, storing is prohibited

 

If an enabled motor status bit changes state, a read motor status event message is sent:

 

Event	Module ID	3	4	5	6	7	8
66h	0 - 15	0	Status 1	Status 2	Status 3	Status 4	0

Parameter	Bit	Description
Status 1	0	1 = Motor is running forward
	1	1 = Motor is running reverse
	2	1 = Motor is running until end switch found
	3	Reserved
	4	1 = Motor is running at maximum speed
	5	1 = Motor is accelerating
	6	1 = Motor is decelerating
	7	1 = Goto command is being executed
Status 2	0	1 = Forward end switch active
	1	1 = Reverse end switch active
	2	1 = Emergency stop input is active (note 2)
	3	1 = Motor was stopped by an active and enabled forward end switch, These status bit will be cleared by a start command
	4	1 = Motor was stopped by an active and enabled reverse end switch, These status bit will be cleared by a start command
	5	1 = Motor was stopped by an emergency stop, power failure or watchdog time-out When this bit is set, the motor will be disabled, so to start again and to clear the emergency status, the user must give a 'Start' command (option = 5) to enable the motor
	6	1 = Motor was stopped by 0.5 second 'watchdog' time-out. The Cdios controller checks the 6167 with a short interval, when this fails, the 6167 performs an emergency stop. This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
	7	1 =  Motor was stopped by motor power supply failure. This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
Status 3	0	1 = Motor position was set to zero by I input (start command) or Z and I inputs (Auto Zero) This status bit will be automatically cleared when the status is read (note).
	1	1 = Heat sink temperature too high (note).
	2	1 = Motor does not run When this happens, the motor stops with an emergency stop, to clear this status a START command with option=5 has to be given.
	3	1 = Motor was disabled while it was in holding mode and could not be kept within the error window (note) This will also set the emergency bit (status2 bit 5). This bit is cleared when the emergency bit is cleared.
	4	1 = Motor runs in opposite direction (+ and - terminals should be changed). When this happens, the motor stops with an emergency stop, to clear this status a START command with option=5 has to be given.
	5	1 = Encoder input frequency is too high, pulses may be missed
	6	1 = Motor current limiting is active (motor current = maximum current) This bit may also become set when heat sink temperature is above 85°C.
	7	1 = Motor is enabled
Status 4	0	1 = Z input active
	1	1 = Power failure active, motor has no power
	2	1 = Hold active, controller keeps motor at the set point
	3	1 = A traject is running (started with a GOTO command)
	4	When a traject is running these bits indicate: b5 b4 Description 0 0 Traject phase 1 running 0 1 Traject phase 2 running 1 0 Traject phase 3 running 1 1 Traject phase 4 running
	5
	6	1 = Motor position is within allowed error range of the most recent GOTO target position (only set when Hold active (Status 4 bit 2) is 1)
	7	1 = Motor position is not initialized, may be incorrect. This bit is set after power on reset or node reset. It is cleared after: - a 'Set Position' command - an auto reset - a position reset caused by a start command with option 2, 4 or 6

 

All status data is given, so the application has to find out itself which status actually changed.

If a timer interval expires one of two possible timer events is send:

Calibration

The 6167 is calibrated by CD Systems before delivery.

All calibration values are stored in the internal calibration FLASH EEPROM.

Calibration commands and protocol are described in 6167-calibration.

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